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Essentials In Recombinant Protein Process Development
Dr. Stephen Hughes, Researche, USDA
Expression of Interest
Stephen Chambers, Ph.D., Head of Gene Expression, Vertex Pharmaceuticals Inc.
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Overview


 

Tuesday, October 18

8:30 Morning Coffee

9:00 Comments by Session Chairperson
Dr. Stephen Chambers, Vertex Pharmaceuticals Inc.

9:10 High-Throughput Optimization of Media and Feeds for Mammalian Cell Culture
Dr. Geoffrey Hodge, VP Process Development and Technology, Xcellerex, LLC
A shaker plate model system, along with a statistical design of experiments, has been used to optimize the base medium, feed formulation and feed delivery strategy for a monoclonal antibody expressed in CHO cells. This approach allows hundreds of individual medium or feed formulations to be tested in a single experimental set-up. The challenges of developing and operating the model system and results of the study will be presented.

9:40 Optimization of E. coli Culture for Plasmid DNA Production
Mr. Aaron Carnes, Director of Process Development, Nature Technology Corporation
As gene therapy and DNA vaccines advance to FDA approval, it is essential to devise industrial processes whereby plasmid DNA can be economically manufactured. To date, optimal plasmid fermentation media and processes result in yields of 100-200 mg plasmid DNA/liter. In order to address this yield-limiting upstream step, we developed specialized media and identified novel control parameters that increase specific plasmid yield five to ten fold while maintaining high quality of the plasmid product. Plasmid yields exceeding 1000 mg/liter have been obtained with resulting fed-batch processes. Current research in our laboratory aims to shorten cultivation time while preserving these very high plasmid yields.
10:10 Functional Proteomic Workcell For High Volume Plasmid Preparations for Repeated In Vitro Protein Expression and High Throughput Screening to Identify Mutant Enyzmes for Use at Low pH 
Dr. Stephen Hughes, USDA
The possibility of examining the activity of enzymes at low pH has been explored using a plasmid-based functional proteomic robotic workcell. A novel mutagenesis paradigm was designed to alter the last four codons in CelF from the anaerobic fungus Orpinomyces PC-2, which code for the four amino acids at the amino end of the CelF enzyme. Plasmid DNA containing the mutagenized inserts can be produced in sufficient quantity for repeated in vitro transcription/translation in 96-well microplate-based expression reactions to measure activity of the mutant enzymes at low pH without need of in vivo expression systems. Screening for enhanced activity of the mutants is accomplished by spotting on an azo-carboxymethylcellulose plate.
11:10 From Screen to Scale-Up: Rapid Development of an Optimized Media Formulation
Dr. James Brooks, Senior R&D Program Manager, BD Diagnostics - Diagnostic Systems.
Having the appropriate optimized media formulation for a specific cell line can significantly improve growth and protein production. Although many benefits can be reaped from a media optimization process, the temporal and financial investments required have precluded extensive utilization. We have combined unique statistical approaches for the optimization of media components and hydrolysate supplementation. This rapid procedure, in which a chemically defined base medium is created, then supplemented with the appropriate hydrolysate(s) to enhance cell performance and protein production, allows the transition from media component screening/optimization to bioreactor culture in less than nine months. Thus, this approach enables the development of an optimal media formulation to increase cell performance while decreasing the once lengthy media development process.
11:40 Application of SimCell™ MicroBioreactors for Rapid, Scalable Upstream Process Development
Dr. Stephen K. Tingley, Vice President, BioProcessors Corp.
This presentation will highlight the design features and capability of SimCell™ MicroBioreactor high-throughput upstream process development product platform. Reference to case studies will highlight the ability of the SimCell™ system to reproducibly emulate bench top bioreactor process development data and hence scalability. By reducing PD resource asset requirements, increasing project capacity and speed to clinic the conclusion will be presented that SimCell™ is an economically viable solution to the process development data gap and will generate a positive ROI. 

12:00 Near Real-Time Monitoring of Glycosylation
Dr. Johanna Allston Griffin, President, Procognia Inc.
Using a lectin array-based technology, it is possible to monitor glycosylation of 20 unpurified samples of the same protein in parallel with a reference standard. Data are obtained in less than four hours, enabling selection and optimization of growth conditions of clones with the desired glycosylation. Sub-micromolar quantities of protein can be assayed starting early in fermentation to guide conditions for optimal glycosylation.

12:30 Close of Conference

For exhibit and sponsorship information, please contact:
Suzanne Carrol, Manager of Business Development
Phone: 781-972-5452 • E-mail: scarroll@healthtech.com


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